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Troubleshoot Machines

From Wikiversity

Troubleshooting is an organized approach of observing and testing that narrows down possible causes to a specific fault.

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This article will use industrial manufacturing machines as a template that can be transferred to automobiles,...

Common machine faults are:

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  • loss of operating power; fluctuating electrical current or voltage, drop in air or hydraulic pressure,
  • wear, loosening of bolts/nuts,

SAFETY!

  • LOCK OUT / TAG OUT!
  • stored energy!
  • Make sure you are safe and coworkers are safe!


Primary Systems

  • mechanical
    • motion
    • pneumatics
    • hydraulics
    • lubrication
  • electrical power
    • motors
    • heaters
    • power supplies for control circuits
  • instrumentation
  • code


Troubleshooting intermittently functioning machines